• 500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material
  • 500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material
  • 500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material
  • 500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material
  • 500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material
500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material

500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material

Product Details:

Place of Origin: Guangdong, China
Brand Name: JUCHUAN
Certification: CE ISO9001:2015
Model Number: JC- HI-FL

Payment & Shipping Terms:

Minimum Order Quantity: 1set
Price: $32000-$48,000.00/sets >=1 sets
Packaging Details: Fixed with hard straps.
Delivery Time: 45 days
Payment Terms: L/C, T/T, Western Union
Supply Ability: 100 Unit/Units per Month
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Detail Information

Condition: New Style: VERTICAL
Mold Height(mm): 100 - 200 Mm Ejector Number: 3
Ejector Stroke(mm): 100 Mm Ejector Force(kN): 1000 KN
Theoretical Shot Volume(cm³): 100 Cm³ Injection Rate (g/s): 100 G/s
Machine Type: Hydraulic Injection Weight (g): 100 G
Screw Speed (rpm): 100 - 200 Screw Diameter (mm): 30 Mm
Screw L/D Ratio: 20 Distance Between Tie Bars: 400
Weight (KG): 8000 Type: Injection Molding Machine
Open Stroke(mm): 200 Mm Power (kW): 40 KW
Warranty: 1 Year Key Selling Points: Competitive Price
Applicable Industries: Manufacturing Plant Showroom Location: None
Plastic Type: Thermoplastic Automatic: Yes
Injection Weight: 10000-16000cc Opening Stroke: 400mm
Clamp Force(Ton): 500 Injection Volume(cc): 1000-16000
Injection Pressure(kgf/xm2): 2000 Platen Size(mm): 900x1100
Min Mold Thickness(mm): 200 Plunger Stroke(mm): 400
Machiner Dimensions(mm): 5200x2600x3500 Power(W): 80KW
After-sales Service Provided: Video Technical Support, Online Support After Warranty Service: Video Technical Support, Online Support
Local Service Location: Russia, South Africa Clamping Force (kN): 1000 KN
Port: Guangzhou

Product Description

500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 

 

 

Vibration Reduction Method of Vulcanize:

  1. The vulcanizing machine thickens the pad on the workbench: add a certain thickness of the pad between the vulcanizer table and the lower die, so that the working stroke of the moving beam moves up, and then reduces the volume of the upper cavity of the working cylinder when the load is suddenly lost. Correspondingly, the stored elastic energy of the liquid is reduced.
  2. Vulcanizing machine plus movable pad: a movable pad is installed between the piston and the moving beam of the working cylinder of the vulcanizer. The movable beam can be pressed down by the pad to carry out the processes of trimming and blanking. This operation is abbreviated.
  3. The vulcanizer can be shock absorbing by reducing the impact vibration. Due to the resistance of the hydraulic pad of the vulcanizer to the falling of the moving beam, the vibration of the vulcanizer can be slowed down after the shear force reaches the maximum value.

 

Problems & Solutions for the Three-needle Recorder:

  • When the measured pressure is transmitted to the coil spring tube or the temperature measuring probe to sense the temperature change of the measured medium, the free end of the coil spring tube will produce an angular displacement, and the four-bar linkage mechanism can be used to record the measured pressure or temperature. value.
    (1) The pointer does not move
    1 The pipe is blocked or leaking, and the components must be replaced.
    2 The four-bar linkage lever is detached, and the lever should be re-applied.
    3 The pointer is off and the pointer is good.
    (2) The temperature record indication value decreases day by day. If the temperature indication value decreases day by day, the table should be removed and checked in the calibration room to check whether the measurement range is normal. If it is not normal, the temperature package is leaked and the temperature package should be replaced.
    (3) When the temperature pointer moves slowly, the spiral tube is blocked or leaked, and the component should be replaced.
    (4) The pointer is not sensitive in a small range. There is dust between the small hole and the steel ball at the connecting part of the tie rod. The friction is large, and it is necessary to clean the steel ball often. The second is to loosen the screw between the zero and the gear, and replace the zero adjustment mechanism.
    (5) Recording curve often broken The three-needle recorder uses two kinds of recording pen tips, one is a disposable pen tip, and the other is a hanging bottle with a capillary tip. The former has a very short service life, and some use no water for two or three days. We put a small hole in the top of the nib and then fill it in, so that it can be used for a long time. The latter is also often broken, because the tip of the pen is clogged, the tip of the pen should be cleaned; if the capillary is leaking or leaking, the capillary should be cleaned or replaced; the ink bottle suspension position is too low to find the position of the ink bottle.
    (6) The regulator has no output, or the output pressure is small.
    1 The pressure of the gas source is less than 0.14MPa, and the gas source pipeline is inspected to reach 0.14MPa.
    2 The nozzle end face is dirty, the baffle cover does not cover the nozzle, and the nozzle should be cleaned frequently.
    3 The throttle hole in the air circuit board is blocked, or the air circuit board is leaking. The throttle hole should be cleaned and the air circuit board replaced.
    4 The amplifier has insufficient magnification and the adjustment screw should be adjusted.
    5 The output line is blocked or leaking, and the output line should be cleaned or replaced.
    (7) Vulcanizer output is always the largest
    The orifice of the orifice is not sealed or leaking, and the throttle is not to be throttled. The manifold should be replaced.
    2 The amplifier seat and the steel ball are not tight, and the amplifier should be adjusted or replaced.
    3 Input and output lines are reversed, so they should be connected correctly.
    (8) External temperature control is unstable
    1 Negative feedback nozzle blockage or pipeline leak, always clean the nozzle or replace the pipeline.
    2 The position of the proportional rod is not adjusted. The proportional rod should be adjusted repeatedly until the external temperature curve is stable.

 

 Reference Images:

500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 0500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 1500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 2500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 3

 

 why choose first in first out rubber injection molding machine

1. Adopting a first-in, first-out device to prevent dead material from remaining, and the rubber material can be easily replaced without waste.

2. The temperature of the injection pipe oil is controlled by a constant temperature system to prevent vulcanization of dead glue.

3. The use of low-speed high-torque hydraulic motors can ensure high hardness of the rubber material quickly.

4. Adopt linear vertical injection system to ensure the injection pressure and the hardness of injected rubber can reach 90 degrees.

5. The device is equipped with a fully enclosed safety baffle and grating, alarm prompts and a high-precision measuring scale device, to clearly and safely grasp the status of the machine.

6. Proportional oil circuit system, low noise and automatic pressure adjustment function, accurate and stable.

7 Short nozzle designs, no spillage, no plastic leakage, can shorten the plasticization time.

8. Special cold runner device can be customized to save rubber material.

  

machine parameters

 

Model Unit JC-500HI-FL
Clamping Force Ton 500
injection volume cc 10000-16000
injection pressure kgf/cm2 2000
Platen Size mm 900*1100
Min Mold thickness mm 200
 Plunger stroke  mm 400
Distance of Thermo-plate  mm 900
Distance of Tie bar  mm 820*395
Die sinking type 2RT-3RT-4RT-Track
Max Operating Pressure Mpa 20
Motor Power KW 22
Electric Heating Power KW 45
Total Capacity KW 80
Gross weight Ton 20
Dimension mm L5200*W2600*H3500

 

 

high voltage insulator making machine 500 ton with liquid silicone feeding systemhigh voltage insulator making machine 500 ton with liquid silicone feeding system
 

Applications:

Juchuan HI-FL Horizontal Rubber Injection Molding Machine is perfect for producing rubber insulator and silicon insulator. This machine is made in China Guangzhou and has a max operating pressure of 20Mpa. It is equipped with an injection molding mold type and Japan Mitsubishi control system. It has a clamping force of 300 and motor power of 11kw, making it an ideal choice for silicon insulator making machine and Silicon Insulator Injection Machine.

500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 6500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 7

Company Information:

* Guangzhou JuChuan Machinery Co. Ltd. has been established in 1997 with a covering area of 20,000 square meters and over 20 sets of processing equipment. Our major products are including silicone rubber injection molding machine, vacuum compression molding machine, hydraulic hot press machine, injection molds, customized equipment and auxiliary equipment like robot arms.

 

* Our products have gained the national patents with efforts of the esteemed engineers, the advanced R&D ability, and the long-term technical cooperation with German company. We have a completed quality management system and excellent after-sale service system based on the standard GB/T19001-2016/ISO9001-2015. With the idea of "Quality is the BASIC to create value", we commit to provide the best technical support and sales services for all our customers.

 

* Nowadays, our products export to Germany, Russia, Ukraine, Turkey, Thailand, Vietnam, Malaysia, Indonesia, India, Cambodia, Saudi Arabia, Sudan, South Africa, Nigeria, Kenya, Morocco, Pakistan, Iran, Tunisia, Egypt, Israel, Afghanistan, Kazakhstan, Guatemala and Mexico.

 

500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 8

 

Our main products

Silicone rubber injection molding machine

Vertical hydraulic rubber injection machine

Horizontal silicone rubber injection machine

Liquid silicone injection molding machine

Vacuum compression machine

Silicone rubber hot press machine

 

500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 9

500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 10

 

 

Trade show:

500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 11


500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 12

 

Our service:

1. Free technology training: you can come for inspection and training for free.

 

2. Free Installation and debugging: Our engineers will teach you about the installation and debugging for free.

 

3. After-sales service: We will supply the free repairmen on this machine for one year, but will supply the maintenance lifetime. (The service is only for natural damage)

 

4. Online remote control for software problems, whatspp or wechat for video checking.

 

500 Ton Electric Insulator Coating Injection Machine for Liquid Silicone Material 13

 

 

 

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