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Home ProductsRubber Brake Pad Making Machine

400 T Brake Pad Molding Machine Same Density Pressure Vertical Column Type

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400 T Brake Pad Molding Machine Same Density Pressure Vertical Column Type

400 T Brake Pad Molding Machine Same Density Pressure Vertical Column Type
400 T Brake Pad Molding Machine Same Density Pressure Vertical Column Type

Large Image :  400 T Brake Pad Molding Machine Same Density Pressure Vertical Column Type

Product Details:

Place of Origin: China
Brand Name: Juchuan
Certification: SGS CE
Model Number: JC-400BDM

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: N/A packing
Delivery Time: 45 days after deposit received
Detailed Product Description
Product Name: JC-400BDM Clamp Force: 400 Ton
Plate Size: 700x700mm Plunger Stroke: 400mm
Mold Opening Mode: Front & Back Opening Machine Type: Vertical Column Type
Gross Weight: 17 Ton Machine Dimensions: 3660x3050x2350mm
High Light:

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brake pad manufacturing equipment

400 Ton High Production Capacity Brake Pad Molding Machine Same Density Pressure

 

 

Main Procedures of Friction Material Production:

The production process of friction materials is mainly divided into two stages: formulation screening and batch production. After receiving the order and clarifying the product performance requirements, first select the applicable formula, adjust the existing formula or develop a new formula. After testing, it can meet the user's requirements and put into mass production. The main aspects of the friction material production process include:

  1. Material inspection: Perform the necessary inspection on the raw materials to be used, and make necessary adjustments to the proportions in the formulation according to the characteristics of its physical and chemical indicators.
  2. Ingredients: The raw materials are metered according to the proportion determined by the formula. At present, there are two methods of manual metering and automatic metering of computer automatic batching system, the latter being advanced and reliable.
  3. Mixing: Mix the prepared raw materials. Mixing can be divided into wet mixing and semi-dry mixing. Commonly used mixers are three-axis spiral type, two-axis type, plough type, etc., and the most commonly used plough type.
  4. Press forming: divided into one-step forming method and two-step forming method. The one-step forming method is to put the material into the mold and directly press-form it; the two-step method pre-compresses the raw material into a blank, and then presses it into a hot stamping die for hot pressing.
  5. Heat treatment: In order to save the hot pressing time and improve the working efficiency of the hot press, the chemical effects of the organic components such as resin in the friction material after hot press forming are not completely sufficient, so the heat treatment process should be further completed at a certain temperature. Commonly used equipment is a heat treatment box that can be programmed to stabilize.
  6. Shape processing: the necessary trimming of the appearance of the product, such as grinding surface, chamfering, painting, accessories, printed trademarks, packaging and so on.

It is generally believed that the friction and wear characteristics of the friction material obtained through the above process have been determined, and the subsequent processing can change the appearance without changing the performance. However, a process called "surface ablation treatment" contributes to the stability of the initial performance of the friction material. The so-called ablation treatment is to burn the surface of the friction material at a high temperature of 600-700 °C before leaving the factory to rapidly decompose and vaporize the surface organic matter, and prevent thermal decay and air cushion at the initial stage of braking. Generally ablated surface depth is 1-2mm.

 

Classifications of Brake Pads Production Equipments:

  • Auto spare parts are products that make up the entire unit of the car and serve the car. What are the classifications of automotive brake pad production equipment? Let's take a look at it below.
  • With the increasingly fierce competition in the auto parts processing market, the deepening of the environmental protection concept, and the continuous upgrading and application of technology, the international auto parts processing parts industry has shown the following development characteristics in recent years: auto parts processing system matching, modular supply trend Ascendant; auto parts processing and procurement globalization; auto parts processing industry transfer speed.
  • There are many types of auto parts, and nowadays there are more and more brands of automobiles, and more and more types of cars. Automobiles can be divided into passenger cars and commercial vehicles. Passenger cars refer to vehicles with less than nine seats (including driver's seat) and passengers as the main purpose. Specifically, passenger cars are divided into basic passenger cars, namely cars, MPV models, SUV models and other models such as pickups.
  • A commercial vehicle is a vehicle with a vehicle seat greater than nine seats (including the driver's seat) or a cargo-oriented vehicle. Specifically divided into: passenger cars, trucks, semi-trailers, passenger cars, non-complete cars, cargo-loaded non-complete cars. With the improvement of people's living standards, people's consumption of cars is also increasing, and the market for auto parts has become larger and larger. In recent years, auto parts manufacturers have also developed rapidly. In the next ten years, 1 household has basically one car. Therefore, the auto parts market will be more extensive.

Machine Main Parameters:

Clamp Force 400ton
Plate Size 700x700mm
Plunger Stroke 400mm
Heating Plates Distance 400-450mm
Plunger Diameter Φ500 mm
Mold Openning Stroke 2RT up or dwon
Max Operating Pressure 20MPa
Motor Capacity 15x2HP(11KWX2)
Heater Capacity 18x2KW
Total Power 75KW
Gross Weight 17 ton
Machine Dimensions 3660x3050x2350mm

 
 
Main Accessories of the Machine:

NO. ITEM BRAND
1 SOLENOID VALVE TAIWAN HYTEK
2 CONTROL SYSTEM(PLC) JAPAN MITSUBISHI  
3 SOLID STATE RELAY(SSR) CHINA SONON  
4 OIL PUMP JAPAN YUKEN  
5 HUMAN MACHINE INTERFACE(HMI) TAIWAN PANELMASTER  
6 MOLD BASE CASTING DUCTILE CAST IRON(QT500-07)
7 MAIN CYLINDER ONE PIECE CAST MOLDING, DUCTILE CAST IRON(QT500-07)
8 MAIN MOTOR  DONGGUAN TATUNG  
9 WITH PLC CONTACT PROTECTION DEVICE

 
Reference Images:
400 T Brake Pad Molding Machine Same Density Pressure Vertical Column Type 0

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