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Home ProductsRubber Brake Pad Making Machine

Luxury Car Brake Pads Production Line 4 Cylinders Isobaric Same Density

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China Guangzhou Ju Chuan Machinery Co., Ltd. certification
China Guangzhou Ju Chuan Machinery Co., Ltd. certification
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Luxury Car Brake Pads Production Line 4 Cylinders Isobaric Same Density

Luxury Car Brake Pads Production Line 4 Cylinders Isobaric Same Density
Luxury Car Brake Pads Production Line 4 Cylinders Isobaric Same Density Luxury Car Brake Pads Production Line 4 Cylinders Isobaric Same Density Luxury Car Brake Pads Production Line 4 Cylinders Isobaric Same Density Luxury Car Brake Pads Production Line 4 Cylinders Isobaric Same Density

Large Image :  Luxury Car Brake Pads Production Line 4 Cylinders Isobaric Same Density

Product Details:

Place of Origin: China
Brand Name: Juchuan
Certification: SGS CE
Model Number: JC-400BDM

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: N/A packing
Delivery Time: 45 days after deposit received
Detailed Product Description
Cylinder Quantity: 4 Cylinders Clamp Force: 400 Ton
Plate Size: 700x700mm Plunger Stroke: 400mm
Gross Weight: 17 Ton Mchine Dimensions: 3660x3050x2350mm
High Light:

brake lining making machine

,

brake pad manufacturing equipment

Luxury Car Brake Pads Production Line Machines 4 Cylinders Isobaric Same Density

 

General Information about Brake Pads Molding:

  • At present, there are generally two methods for pressing brake pads, such as cold press forming and hot press forming. The pressing machine generally comprises a base, a support frame, an upper mold cavity, a lower mold cavity, a mold and a hydraulic oil cylinder, wherein the support frame is connected with the upper beam by a vertical frame fixed on the base to form a frame structure, and the lower mold cavity is provided together with The lower mold is disposed above the base, and the upper mold cavity and the upper mold are connected to the beam of the support frame through a hydraulic cylinder. The pressing process is to press the upper mold and the lower mold through the hydraulic cylinder to extrude the brake pad substrate in the mold. With the wide application of one molding technology, the mold is usually designed as a multi-cavity one-time extrusion molding to improve production efficiency.
  • However, due to the problems of cavity size error, mold wear and weighing error, the pressure of the friction material in each cavity will be different during the pressing process, resulting in different brake pad density in the cavity at different positions. In the end, the performance of the brake pads is different.

4 Cylinder Isobaric  Same Density Brake Pads Molding Patent: 

  • Efficient isobaric brake pad press. The utility model comprises a base, a support frame, an upper mold cavity, a lower mold cavity, a mold and a hydraulic oil cylinder, wherein the support frame is formed by a vertical frame fixed on the base and the upper cross beam, and the lower mold cavity and the lower mold are arranged above the base. The cavity and the upper die are connected to the beam of the support frame by hydraulic cylinders. The improvement is: a lower floating cylinder is arranged between the base and the lower mold cavity, and the lower floating cylinder is composed of a main floating cylinder in the middle and an auxiliary floating cylinder on both sides, and the hydraulic oil is used between the main floating cylinder and the auxiliary floating cylinder. The conduits are all connected. The utility model provides a floating cylinder to adjust the pressure difference caused by the mechanical error and the weighing error friction material, and ensures that the brake pads produced by the pressing machine have the same density.

 

Machine Main Parameters:

Clamp Force 400ton
Plate Size 700x700mm
Plunger Stroke 400mm
Heating Plates Distance 400-450mm
Plunger Diameter Φ500 mm
Mold Openning Stroke 2RT up or dwon
Max Operating Pressure 20MPa
Motor Capacity 15x2HP(11KWX2)
Heater Capacity 18x2KW
Total Power 75KW
Gross Weight 17 ton
Machine Dimensions 3660x3050x2350mm

 
 
Main Accessories of the Machine:
 

NO. ITEM BRAND
1 SOLENOID VALVE TAIWAN HYTEK
2 CONTROL SYSTEM(PLC) JAPAN MITSUBISHI  
3 SOLID STATE RELAY(SSR) CHINA SONON  
4 OIL PUMP JAPAN YUKEN  
5 HUMAN MACHINE INTERFACE(HMI) TAIWAN PANELMASTER  
6 MOLD BASE CASTING DUCTILE CAST IRON(QT500-07)
7 MAIN CYLINDER ONE PIECE CAST MOLDING, DUCTILE CAST IRON(QT500-07)
8 MAIN MOTOR  DONGGUAN TATUNG  
9 WITH PLC CONTACT PROTECTION DEVICE

 
Reference Images:
Luxury Car Brake Pads Production Line 4 Cylinders Isobaric Same Density 0

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