High Efficiency Horizontal Rubber Injection Molding Machine 550 Ton Large Production Capacity

550 Ton Horizontal Rubber Injection Molding Machine Large Production Rubber Connectors

First In Last Out Injection Molding Advantages:

1. The optimized injection rod greatly reduces the amount of leakage, maintenance and conversion, and is convenient and quick to replace the raw material.
2. Super large capacity feeding mechanism, the invention patent automatic revolving feeding cylinder, saves time and material, and is suitable for fast adjusting production of different color and different properties of rubber.
3. All closed safety baffles and grating, higher equipment operation safety grade. Heat plate heating zoning control, more uniform temperature, more stable design, more automatic function for selection.

Main Features:

1. Horizontal structure required less space, especially for less height requirement of the installing space, suit for small workshop or plant.
2. All components are mounted on a single base. Great attention to surface finishing presents a machine that is fine in appearance as well as dependable in production.
3. A special design of two - stages material supply is employed. It expels bubble out of the raw material in the most effective way and there is no dead material left in the injection syetem.
4. A design incorporating a high precision optical ruler, made in Germany, is adopted. The injection Volume can be caculated and controlled precisely.
5. Special designs for loading / unloading functions are provided. It causes no dead material in the injection Nozzle. It is easy to clean the material, It is durable and the quality is consistent.
6. A light curtain, made in Japan, is available, An automatic warning system is available. It monitors the status of the machine in order to provide extra protection to assure the operation safety for operators.
7. A full - scale of oil system is adopted. The noise is low and the pressure is adjuscted automatically and proportionally. It is very accurte and stable performence.
8. Simple program software, easy to operate the machine. The display interface with both Chinese and English version for optional.

Hydraulic Driving Device of The Injection Machine:

1. The basic types of injection machine are mechanical transmission (motor and gear reducer), hydraulic transmission (oil pump and its components), hybrid drive (injection device for liquid, and mechanical clamping device for mechanical transmission) three kinds.
2. Compared with the hydraulic transmission and mechanical transmission, generally has the following advantages: speed and pressure and stroke can be adjusted, the adjustment of the way is also more convenient, easy to direct numerical pressure; easy to realize the pressure and speed of program control and centralized control machine; smooth movement, with self lubrication characteristics, easy to implement prevention; overload protection.
3. The disadvantages are: speed and pressure change of temperature and temperature will affect the system's speed and position accuracy; no precise mechanical transmission; many elements, relatively low efficiency (power consumption, water consumption, fuel consumption is relatively large); technical requirements for the maintenance of high noise and oil pollution.
4. With the continuous improvement of the manufacturing and maintenance level of the hydraulic components, the above shortcomings are overcome in different degrees. At the same time, the injection machine requires more and more control technology. Therefore, at present, the hydraulic transmission type injection machine is the most.
5. The advantages of the injection machine using the hydraulic transmission technology include: because of the system related reasons, the hydraulic transmission also has some advantages that the motor does not have. The hydraulic transmission directly produces a linear movement without any mechanical conversion, and the range of the ratio of strength to speed is very wide. The hydraulic system is more overloaded than the load, and the energy of the storage can be used instantly.

Injection Electronic Control Devices:

1. The advanced injection machines in the world usually use the microcomputer controlled closed loop control system. The system includes keyboard input, screen display, system operation, system test, signal feedback and correction.
2. The operator can enter instructions or data according to the problems displayed on the screen, such as the temperature of the machine barrel, the distance of the opening and closing, the injection pressure, the injection speed, etc. After the input is completed, the system will run according to the input data or instructions.
3. At the same time, the microcomputer processing system starts monitoring and detecting whether the actual data and the setting data are consistent. If it is found that there is difference between them, it will feedback to the processing system to correct it in time.
4. This not only ensures the reproducibility and repeatability of the products, but also realizes the rapid adjustment of the machine. At the same time, the machine tool has a storage system, which can store the current production data so that the next production can be used.

Stable Clamp Force for Injection:

1. In the process of injection, in order to make the material full of the whole mold cavity, there must be a higher injection pressure.
2. During the curing process, with the increase of the rubber temperature, the expansion force will be generated. These two forces are trying to make the die open.
3. Therefore, in order to ensure the accuracy of product quality and geometry size and reduce the flash as far as possible, we must give sufficient and stable clamping force on the vertical direction of mould parting surface, so as to prevent the die from being opened at the top of the rubber.

Machine Main Applications:

1. Oil seal type rubber, rubber key, rubber for automobiles, ordinary inductrial rubber, medical rubber, trademark rubber, diamond cutters, national defance inductry, rubber toys, melamine, resin forming, plate work, etc.
2. The rubber injection machine is used to produce auto spare parts,industral spare parts,electric appliances insulated spare parts,sealing washer,antivibration pad,toy and bodybuilding rubber parts,etc.
3. It has short production time,good injection molding quality,stable physicome chanical character and precister and precise dimension.It is especially good for producing rubber products of complicated shape,thick wall or with embeddeb parts.

Main Technical Parameters for JC-550HI-FL:

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