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English PLC Program Vertical Rubber Injection Molding Machine Simple Operation

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English PLC Program Vertical Rubber Injection Molding Machine Simple Operation

English PLC Program Vertical Rubber Injection Molding Machine Simple Operation
English PLC Program Vertical Rubber Injection Molding Machine Simple Operation English PLC Program Vertical Rubber Injection Molding Machine Simple Operation English PLC Program Vertical Rubber Injection Molding Machine Simple Operation English PLC Program Vertical Rubber Injection Molding Machine Simple Operation

Large Image :  English PLC Program Vertical Rubber Injection Molding Machine Simple Operation

Product Details:

Place of Origin: China
Brand Name: Juchuan
Certification: LFGB CE SGS
Model Number: JC-200VI-AO

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: shrink film packing
Delivery Time: 45 days
Supply Ability: 500sets per year
Detailed Product Description
Clamping Force: 200 Ton Injection Volume: 2000cc
Injection Pressure: 1800kgf/cm² Plate Size: 550*560mm
Min Mold Thickness: 100mm Plunger Stroke: 400mm
Heating Plates Distance: 500-600mm Tie Bar Distance: 640x310mm
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rubber injection moulding machine


hydraulic rubber moulding machine

Simple Operation English PLC Program 200 Ton "FIFO" Rubber Injection Molding Machine

Main Problems For Rubber Injection Technology:

  1. As far as the production of molded rubber products is concerned, approximately 30% of the energy is provided to the drive. Although the cost of energy is only a small percentage compared to the cost of the entire product, especially in the drive sector, the application of intelligent systems will make energy savings possible.
  2. The fast-running, fully-initiative rubber injection machine can run up to 6,000 hours per year, resulting in a production cycle of approximately 100,000. A complete cycle time is between 30 seconds and a few minutes. This is important in the processing process, there is a certain dull time.
  3. Now, the motor of this mainstream drive is connected to the electric/hydraulic conditioning pump, and its energy loss is important to the heat situation. Moreover, the air operation and washing activities have lowered the obedience of the driving system, and at the same time, it has affected the rigid time on a large scale.
  4. The pressure present on the drive requires the corresponding amount of energy to run dry. In contrast, the electric drive view, in the electric drive, the electrical energy is converted by the translational activity of the direct rigid parts, reaching a higher rate of obedience and disposal penalty. In the field of natural rubber processing, the process demand is like the notification process, and it is the same as the operation of all kinds of energy collection, which limits the skill obedience of the pure power system.
  5. Mapland's cold drive technology aligns the drive efficiency of the hydraulic drive with the energy of the electric drive. The contemporary slave system skill is connected to a variable-speed motor pump that makes the critical area of ​​electrical energy on the drive low and has a low drop rate of about 70%. In addition, the use of cold-drive skills makes the cost significantly lower, and this low cost is important through the cooling of the oil drain and the idle connection of the greatly low power supply. Another advantage is that the noise of the system can be significantly reduced by 50%.
  6. In the rigid cycle, a completely planned software and hardware unit accepts flow control in the hydraulic system. Energy distribution is done by hydraulic components. If there is no activity in the dull, the drive will actively stop the activity, and at the same time there will be no energy demand in the system.
  7. Due to the distribution of hydraulic power, additional activities related to machining skills and hydraulic drives will no longer be limited. As soon as it is concerned, it can be understood that, for example, a hydraulic release device having a low cost is realized by a usual method.
  8. The typical application of a cold drive system in a rubber injection molding machine results in a positive gravitation of up to 3000 kN. In contrast to the hydraulic drives currently in use, the plan for a cold drive system has significantly accelerated the rate of a single rigid operation. The resulting contraction of the cycle cycle also brings additional benefits.
  9. A notable option to provide useful amortization time for the system is based on the current energy cost of the current year:
  10. Dull: MHF400/300E2
  11. Time period: 73 seconds.
  12. Things: gasket, 6000 hours of hot runner system per hour, active demoulding
  13. Energy cost: 0.12 euro / kWh
  14. The low cost of the cold drive is 1480 euros
  15. Note: By eliminating oil cooling, it is ensured that 300m3 of cooling water and 5400 kWh of cooling power are throttled. And the extra benefits brought about by the elimination of idle currents are not included.
  16. The new drive concept already exists for C-type machines as well as horizontal machines.
  17. The productivity of the fine silicone rubber and thermoplastic elastomer has been further improved by the useful drive, drive rate and the applicability of the rigid application.
  18. In the C-type testing machine, a large number of new steps were able to be operated. This selective logic activity allows Maplan customers to create extra-functions themselves. This Mapland control system enables control of power efficiency and bias measurement without the need for additional programming, regardless of the drive's paradigm.
  19. In the future, in addition to speed, energy loss is also optimized, and the most effective way to achieve low cost is to achieve rapid processing. Thanks to the cloud, the new drive will also be used in horizontal machines, which are used to produce thin-walled gasket originals due to their short cycle times.
  20. The best cure time is calculated by Maplan Cure2. Rubber injection machines with such a system in a constant rubber vulcanization rate and a stable quality environment can optimize the production cycle in an environment where no staff is involved.


Our specification list:

E-1.PLC Programmble Controller Japan Mitsubishi
E-2.Touch Screen (Human Machine Interface) Taiwan Panelmaster
E-3. Temperature .Controller Japan OMRON
E-4. Operation Switch Schneider
E-5. Magnetic Switch (Motor, Heater) Schneider
E-6. Touch Contactor/ Micro Circuit Breaker Japan Fuji
E-7 solid state relay(SSR) Taiwan Tian Hao

Machine Main Parameter: 

Model Unit 200VI-AO 300VI-AO 400VI-AO 600VI-AO
Clamping Force Ton 200 300 400 600
injection volume cc 2000 3000 4000 6000
injection pressure kgf/c㎡ 1800 1800 1800 1800
Platen Size mm 550*560 700*700 700*700 850*850
Min Mold thickness mm 100 100 100 100
Plunger stroke mm 400(500) 400(500) 400(500) 500
Distance of Thermo-plate mm 500-600 500-600 500-600 600-700
Distance of Tie bar mm 640*310 820*395 820*39 970*500
Die sinking type 2RT-3RT-4RT-Track
Max Operating Pressure Mpa 20 20 20 20
Motor Power KW 11 11 11 15
Electric Heating Power KW 15.3 24 24 29.75
Total Capacity KW 30.3 39 39 48.75
Gross weight Ton 7.5 9 10 14.2
Dimension mm L2600*W2000*H4000 L2750*W2265*H4200 L2750*W2265*H4200 L3200*W2500*H4350

Reference Image:
English PLC Program Vertical Rubber Injection Molding Machine Simple Operation 0

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