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Plunger Stroke 500mm Horizontal Rubber Injection Molding Machine Energy Saving

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Plunger Stroke 500mm Horizontal Rubber Injection Molding Machine Energy Saving

Plunger Stroke 500mm Horizontal Rubber Injection Molding Machine Energy Saving
Plunger Stroke 500mm Horizontal Rubber Injection Molding Machine Energy Saving Plunger Stroke 500mm Horizontal Rubber Injection Molding Machine Energy Saving Plunger Stroke 500mm Horizontal Rubber Injection Molding Machine Energy Saving Plunger Stroke 500mm Horizontal Rubber Injection Molding Machine Energy Saving

Large Image :  Plunger Stroke 500mm Horizontal Rubber Injection Molding Machine Energy Saving

Product Details:

Place of Origin: Guangdong China
Brand Name: JC
Certification: ISO9001; SGS
Model Number: JC-400HI-FL

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: USD 28850-40000per set
Packaging Details: Shrink Film Packing
Delivery Time: 45-50 days
Supply Ability: 500pcs per year
Detailed Product Description
Clamp Force: 400 Ton Injection Volume: 1000cc
Injection Pressure: 2000kgf/sqcm Plate Size: 700x700mm
Plunger Stroke: 500mm Heating Plates Distance: 600mm
Tie Bar Distance: 820*395mm Max Operating Pressure: 20MPa
High Light:

automatic rubber moulding machine

,

rubber transfer moulding machine

Energy Saving Good Designed 400 Ton Horizontal Rubber Injection Molding Machine

 

Rubber Injection Machine Working Process Flow:

 

  1. With the rapid development of modern industry, especially the chemical industry, there are many types of rubber products, but the production process is basically the same. General
  • Body rubber (raw rubber) as the raw material, its production process mainly includes:
  • Preparation of raw materials → plasticization → mixing → molding → vulcanization → dressing → inspection
  1. Raw material preparation
  • The main materials of rubber products are raw rubber, compounding agents, fiber materials and metal materials. Raw rubber is the basic material; compounding agent is to improve rubber
  • Auxiliary materials added to certain properties of products; fiber materials (cotton, linen, wool and various artificial fibers, synthetic fibers) and metal materials (steel wire, copperSilk) is used as the skeleton material of rubber products to enhance mechanical strength and limit product variations.
  • The purpose of the rubber injection machine is to make the rubber cut short the large molecular chain under the action of mechanical, thermal, chemical, etc., to make the rubber temporarily lose its elasticity and increase the plasticity.
  • To meet the process requirements in the manufacturing process. Such as: make the compounding agent easy to mix in, easy to roll out, clear molding pattern, stable shape, increase the profile
  • The fluidity of the injection compound makes the compound easily penetrate into the fiber and can improve the solubility and adhesiveness of the compound. Of course, some low-viscosity, constant-viscosity rubbers sometimes
  • It is not necessarily plasticized, domestic standard pellet rubber, standard Malaysian rubber (SMR).

 

What factors affect the plasticization of rubber in an internal mixer

The plasticizer of the internal mixer is a high-temperature plasticizer. The lowest temperature is above 120 ° C, generally between 155 ° C and 165 ° C. Raw rubber is injected by rubber in the mixer's cavity

The role of the injection molding machine produces severe oxidation, which can achieve the ideal plasticity in a short time. Therefore, the main factors affecting the raw rubber plasticizing of the internal mixer are:

  1. Equipment technical performance, such as speed, etc.
  2. Process conditions, such as time, temperature, wind pressure, and capacity.

For the operation and maintenance of hydraulic presses, in addition to the maintenance of general mechanical equipment, there are some special requirements. The specifics are as follows by Changzhou Jianyang
The professionals introduce you:

  1. Familiar with the role of the main hydraulic components used in this equipment, the working principle of the hydraulic system and the sequence of actions of the actuators
  2. The system can monitor the working errors of this system for a long time, especially the working pressure and the operating speed of the actuator, so as to ensure the stable operation of this system.

Before starting the hydraulic system, it is necessary to check whether all solenoid valves and moving mechanisms are in their original state and whether the oil level of the fuel tank meets the requirements.

 

Injection Machine Parameters:

Model Unit 300HI-FL 400HI-FL 550HI-FL 600HI-FL 800HI-FL 1000HI-FL
Clamping Force Ton 300 400 550 600 800 1000
Injection Capacity cc 3000 10000 10000(12000) 6000 8000 10000
Injection pressure kgf/cm² 2000 2000 2000 2000 2000 2000
Operate table size mm 700*700 700*700 700*1500 850*850 1000*1000 1200*1200
Min. Mold Thickness mm 200 200 510 200 250 250
Plunger stroke mm 400 500 700 500 500 500
Distance of Thermo-plate mm 600 600 960 700 750 750
Distance of Tie bar mm 820*395 820*395 820*640 970*500 1240*590 1340*800
Die sinking type 2RT-3RT-4RT-Upper ejector-Bottom ejector
Max. Operating
Pressure
Mpa 20 20 20 20 20 20
Motor Power hp 15(11kw) 15(11kw) 30/7.5
(22kw/5.5kw)
20(15kw) 20(15kw) 25(18.5kw)
Heater Power Kw 24 24 45 29.75 35 42
Total Power Kw 39 39 80 48.75 54 64.5
Gross weight Ton 9.5 10.5 25 14.5 18.5 22
Dimension(L*W*H) mm 3500*2600
*2700
3600*2600
*2700
5200*2600
*3500
3800*2800
*2800
4000*3050
*2900
4150*3250
*3200

 
Molding Rubber Parts Reference Images:
Plunger Stroke 500mm Horizontal Rubber Injection Molding Machine Energy Saving 0
 
 
 
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