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Home ProductsHorizontal Rubber Injection Molding Machine

300 Ton Horizontal Rubber Injection Molding Machine Cyclic Control For Auto Rubber Components

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300 Ton Horizontal Rubber Injection Molding Machine Cyclic Control For Auto Rubber Components

300 Ton Horizontal Rubber Injection Molding Machine Cyclic Control For Auto Rubber Components
300 Ton Horizontal Rubber Injection Molding Machine Cyclic Control For Auto Rubber Components 300 Ton Horizontal Rubber Injection Molding Machine Cyclic Control For Auto Rubber Components 300 Ton Horizontal Rubber Injection Molding Machine Cyclic Control For Auto Rubber Components 300 Ton Horizontal Rubber Injection Molding Machine Cyclic Control For Auto Rubber Components

Large Image :  300 Ton Horizontal Rubber Injection Molding Machine Cyclic Control For Auto Rubber Components

Product Details:

Place of Origin: China
Brand Name: JC
Certification: SGS CE
Model Number: JC-300HI-FL

Payment & Shipping Terms:

Minimum Order Quantity: 1 set
Price: Negotiation
Packaging Details: N/A
Delivery Time: 45 days after deposit
Detailed Product Description
Product Name: JC-300HI-FL Plate Size: 700x700mm
Clamp Force: 300 Ton Min Mould Thichness: 200mm
Plunger Stroke: 400mm Application: Auto Rubber Components
Machine Dimensions: 3500x2600x2700mm Total Power: 39KW
High Light:

automatic rubber moulding machine

,

rubber transfer moulding machine

300 Ton Horizontal Rubber Injection Machine Cyclic Control For Auto Rubber Components

 

 

Pre-plastic Injection Structure Thoery:
  1. The pre plastic injection device by plasticizing and injection parts, it is the role of uniform heating and plasticizing rubber, through the nozzle glue plastic is injected into the cavity, after the injection pressure is maintained, the rubber mold cavity is maintained in the set under the pressure of a certain period of time, to prevent the plastic material flow caused by inverse loose and uneven surface tissue products.
  2. The pressure is generally 80-120MPa, and the high person can reach the actual injection pressure of 60%-80%. According to the experience, when the pressure pressure is about 80% of the actual injection pressure, the quality of the products is high.
  3. Therefore, the requirements for the injection device are: strong plasticizing capacity, sufficient injection pressure, injection speed, and accurate measurement of feed.
  4. The preplastic injection device is usually divided into several types of screw extruding, plunger, reciprocating screw and preplastic screw.
Hydraulic Driving Device of The Injection Machine:
  1. The basic types of injection machine are mechanical transmission (motor and gear reducer), hydraulic transmission (oil pump and its components), hybrid drive (injection device for liquid, and mechanical clamping device for mechanical transmission) three kinds.
  2. Compared with the hydraulic transmission and mechanical transmission, generally has the following advantages: speed and pressure and stroke can be adjusted, the adjustment of the way is also more convenient, easy to direct numerical pressure; easy to realize the pressure and speed of program control and centralized control machine; smooth movement, with self lubrication characteristics, easy to implement prevention; overload protection.
  3. The disadvantages are: speed and pressure change of temperature and temperature will affect the system's speed and position accuracy; no precise mechanical transmission; many elements, relatively low efficiency (power consumption, water consumption, fuel consumption is relatively large); technical requirements for the maintenance of high noise and oil pollution.
  4. With the continuous improvement of the manufacturing and maintenance level of the hydraulic components, the above shortcomings are overcome in different degrees. At the same time, the injection machine requires more and more control technology. Therefore, at present, the hydraulic transmission type injection machine is the most.
  5. The advantages of the injection machine using the hydraulic transmission technology include: because of the system related reasons, the hydraulic transmission also has some advantages that the motor does not have. The hydraulic transmission directly produces a linear movement without any mechanical conversion, and the range of the ratio of strength to speed is very wide. The hydraulic system is more overloaded than the load, and the energy of the storage can be used instantly.

 

Injection Electronic Control Devices:
  1. The advanced injection machines in the world usually use the microcomputer controlled closed loop control system. The system includes keyboard input, screen display, system operation, system test, signal feedback and correction.
  2. The operator can enter instructions or data according to the problems displayed on the screen, such as the temperature of the machine barrel, the distance of the opening and closing, the injection pressure, the injection speed, etc. After the input is completed, the system will run according to the input data or instructions.
  3. At the same time, the microcomputer processing system starts monitoring and detecting whether the actual data and the setting data are consistent. If it is found that there is difference between them, it will feedback to the processing system to correct it in time.
  4. This not only ensures the reproducibility and repeatability of the products, but also realizes the rapid adjustment of the machine. At the same time, the machine tool has a storage system, which can store the current production data so that the next production can be used.

 

Stable Clamp Force for Injection:
  1. In the process of injection, in order to make the material full of the whole mold cavity, there must be a higher injection pressure.
  2. During the curing process, with the increase of the rubber temperature, the expansion force will be generated. These two forces are trying to make the die open.
  3. Therefore, in order to ensure the accuracy of product quality and geometry size and reduce the flash as far as possible, we must give sufficient and stable clamping force on the vertical direction of mould parting surface, so as to prevent the die from being opened at the top of the rubber.
Machine Main Applications:
  1. Oil seal type rubber, rubber key, rubber for automobiles, ordinary inductrial rubber, medical rubber, trademark rubber, diamond cutters, national defance inductry, rubber toys, melamine, resin forming, plate work, etc.
  2. The rubber injection machine is used to produce auto spare parts,industral spare parts,electric appliances insulated spare parts,sealing washer,antivibration pad,toy and bodybuilding rubber parts,etc.
  3. It has short production time,good injection molding quality,stable physicome chanical character and precister and precise dimension.It is especially good for producing rubber products of complicated shape,thick wall or with embeddeb parts.

 

Main Technical Parameters for JC-300HI-FL:
Clamp Force 300 Ton
Injection Volume 3000 cc
Injection Pressure 2000 kgf/cm²
Plate Size 700x700 mm
Min Mold Thickness 200 mm
Plunger Stroke 400 mm
Heating Plate Distance 600 mm
Tie Bar Distance 820x395mm
Mold Opening Stroke 2RT/3RT/4RT for optional
Max Operating Pressure 20 MPa
Motor Capacity 15HP(11KW)
Heater Capacity 24KW
Total Capacity 39KW
Gross Weight 9.5 ton
Machine's Dimensions 3500x2600x2700mm

 

Other Items of First In Last Out Machines:
Model Unit 200HI-FL 250HI-FL 300HI-FL 400HI-FL 550HI-FL 600HI-FL 800HI-FL 1000HI-FL 1200HI-FL
Clamping Force Ton 200 250 300 400 550 600 800 1000 1200
Injection Capacity cc 2000 2500 3000 4000 10000(12000) 6000 8000 10000 40000
Injection pressure kgf/cm² 2000 2000 2000 2000 2000 2000 2000 2000 2000
Operate table size mm 550*550 600*700 700*700 700*700 700*1500 850*850 1000*1000 1200*1200 850*3600
Min. Mold Thickness mm 100 100 200 200 510 200 250 250 210
 Plunger stroke  mm 500 500 400 400 700 500 500 500 650
Distance of Thermo-plate  mm 600 600 600 600 960 700 750 750 850
Distance of Tie bar  mm 640*310 705*400 820*395 820*395 820*640 970*500 1240*590 1340*800 8 posts
Die sinking type 2RT-3RT-4RT-Upper ejector-Bottom ejector

Max. Operating 

Pressure

Mpa 20 20 20 20 20 20 20 20 20
Motor Power hp 15(11kw) 15(11kw) 15(11kw) 15(11kw)

30/7.5

(22kw/5.5kw)

20(15kw) 20(15kw) 25(18.5kw)

30+20

(22+15kw)

Heater Power Kw 15.3 18 24 24 45 29.75 35 42 90
Total Power Kw 30.3 33 39 39 80 48.75 54 64.5 150
Gross weight Ton 7.3 8 9.5 10.5 25 14.5 18.5 22 650
Dimension(L*W*H) mm

3400*2400

*2600

3400*2500

*2650

3500*2600

*2700

3600*2600

*2700

5200*2600

*3500

3800*2800

*2800

4000*3050

*2900

4150*3250

*3200

7100*5500

*3800

 

 

300 Ton Horizontal Rubber Injection Molding Machine Cyclic Control For Auto Rubber Components 0

 

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